Product Overview
The DN45 (113mm length) FKM Rubber Compensator is a specialty custom flexible joint engineered for applications where standard off-the-shelf components fail. Built with premium FKM (Viton), it offers extreme resistance to high temperatures and aggressive media like concentrated acids and hydrocarbons.
What sets this product apart is our Hand-Built precision. Each unit is manually layered to match your specific engineering drawings, ensuring the 113mm installation length and double-sphere geometry provide the exact spring rate and movement compensation required for your system. The Stainless Steel clamp connection ensures a secure, leak-proof fit while allowing for rapid-release maintenance in complex modular skids.
Key Features
- Fully Customizable to Drawings: We specialize in “Made-to-Order” solutions. Whether you need a specific length, specialized reinforcement, or unique clamp profiles, we manufacture to your exact CAD specifications.
- FKM (Viton) Chemical Excellence: Unmatched durability in contact with aromatic hydrocarbons, solvents, and strong acids where EPDM would degrade.
- Hand-Built Reinforcement: Manual winding of high-tenacity synthetic fibers allows for a thinner yet stronger carcass, maintaining 10 Bar (PN10) pressure while maximizing flexibility.
- Double Sphere Vibration Isolation: The dual-arch design provides superior multi-directional movement and high-frequency noise dampening for sensitive instrumentation.
- Tool-Free Serviceability: The SS clamp-on design is ideal for pilot plants or laboratories where piping is frequently reconfigured or cleaned.
Applications
- Chemical & Pharma Skids: Handling aggressive solvents in modular processing units.
- Semiconductor Manufacturing: Vibration-free delivery of etching chemicals and ultra-pure fluids.
- Automotive Test Benches: Flexible links for oil and fuel lines in high-performance engine testing.
- Specialty Fluid Transfer: Any pipeline requiring the chemical inertness of FKM and the space-saving of a 113mm double-sphere joint.
FAQ
Q: How does your “Custom-to-Drawing” process ensure the reliability of this DN45 FKM custom flexible joint?
A: Our engineering-led manufacturing process focuses on three critical areas:
- Dimensional Precision: Unlike molded joints restricted by fixed tooling, our hand-built technique allows us to achieve the exact 113mm length or any non-standard dimension specified in your drawing, ensuring a perfect fit without stressing the piping.
- Layered Material Optimization: Based on your fluid medium and pressure (10 Bar), we select the specific grade of FKM and reinforcement plies to ensure maximum service life and burst safety factors.
- Clamp End Customization: We can adapt the clamp-on ends to match various pipe ODs or wall thicknesses. Every unit undergoes strict pressure testing and dimensional inspection against the approved CAD drawing before shipment.
Custom Flexible Joint DN45 | FKM Double Sphere Rubber Compensator
High-end DN45 PN10 custom flexible joint for engineering excellence. Hand-built FKM double-sphere design with SS clamp ends. 100% manufactured to your drawings for extreme chemicals, 113mm length, and 10 bar pressure.
Product SKU: WCR-DN45-FK -PN10-Clamp-Custom
Product In-Stock: InStock
